Does Forklift Battery Reconditioning Actually Work?

Reconditioning forklift batteries definitely works, however I recommend you follow a step by step guide to do this properly.

I’ll briefly cover the basics, however I recommend you read some material from my friend Tom Ericson here.

Replacing the battery for a forklift is one of those expenses that no one wants to deal with, but it is going to come up at some point. This is true whether you have one forklift you need to keep working, or an entire fleet of them. If you have the latter, then you know how expensive it can get to replace an entire group of batteries!

I've shared this information with a golf course manager who was wondering if reconditioning golf cart batteries actually worked, and he's saved a lot of money since. Some people actually create a whole business where they buy dead batteries, restore them, and sell them for a profit.

Can Reconditioning Really Work on Forklift Batteries?

This is a question that actually comes up relatively frequently and the good news is that, yes, forklift batteries can absolutely be reconditioned and end up providing months or even years of good charge after that process. This is a common practice that not only is more efficient, but it saves a lot of money by putting off replacements and getting more out of each battery.

How Does the Process Work?

The first step regardless of the forklift is to check out the overall voltage of the battery. You are hoping the volt amount reaches the amount it is listed at, although with some models you might be okay at 80%. On an older battery it is fully possible that you will need to replace one or more batteries.

The next step involves removing the battery caps and testing each cell. This can be a little bit of work depending on the number of batteries, their age, and the particular setup of whichever forklift you are using. You also need to have the right tools and an understanding of how to use them.

Truth be told, it isn't hard to check the condition of each cell of a forklift battery. With a DC volt meter and a pair of metal probes you can test each one and know what needs to be replaced and what can be reconditioned to be nearly as good as new.

Covering Basic & Advanced Fixes

Sometimes it only takes some really basic fixes to really get new results from a seemingly dying battery.

Water levels often have a major part to play in this. Maybe you have too much or too little - and a little bit of a clean and a fix up can make all the difference.

There are obviously more steps to this, and when you're ready to actually start restoring these batteries, I recommend you learn exactly how to do this in a step by step plan, which my friend Tom has laid out here.

The benefits of learning how forklift battery reconditioning works are many. Not only are you saving money and being more efficient with your business, but you're also being green by throwing away fewer batteries.

If you haven't looked at this process before, it's one you should seriously put some consideration into. I recommend you learn from my friend Tom Ericson. Check out his guide here.

About The Author


Tyler, is a marine engineering technician graduate and website consultant. He has worked on large cargo ships in the engineering department and specializes in researching security systems and website consulting. This blog and the creation of Exclusive Security is the product of putting his two passions together.